Crafting Beautiful Live Edge Oak Slabs

Step 1: Sourcing the Finest Oak Logs

At Mountain Dog Millworks, we take pride in crafting our live edge oak slabs from the very best. We start by carefully selecting oak logs sourced sustainably from our own mountain estate right here in Tehachapi, California. These logs are handpicked for their quality and potential to become exquisite live edge slabs.

Step 2: Patient Aging for Two Years

Our commitment to excellence includes a crucial step: aging the oak logs for a minimum of two years. This process ensures that the wood matures and develops its unique character. During this time, we monitor the logs closely to maintain their integrity.

Step 3: Detailed Log Inspection

Before the transformation begins, we conduct a meticulous inspection of each aged log. Our experts look for any potential issues such as embedded nails, bug infestation, or rot. If we find any concerns, we address them promptly to ensure the highest quality.

Step 4: Precise Milling

Once our logs pass the inspection, it’s time to transform them into the beautiful live edge slabs you desire. We use a Hudson H360 sawmill, known for its precision, to carefully cut the logs into thick planks. This process is executed with utmost care to preserve the natural live edge, the distinctive contour of the wood.

Step 5: Controlled Drying

Following the milling process, the planks still retain moisture from the aging period. To prevent warping or cracking, we place them in our specialized 10-foot by 20-foot kiln for gradual drying. This ensures that the wood remains stable and ready for the next steps.

Step 6: Artful Sanding and Smoothing

Our artisans take the time to hand-sand each plank, removing any imperfections, saw marks, or irregularities. This meticulous surface preparation ensures a smooth and flawless finish that highlights the natural beauty of the oak wood.

Step 7: Custom Finishes Tailored to Your Tastes

At this stage, we offer you the opportunity to make your live edge slabs truly unique. Choose from a range of custom finishes, including colors, sheens, and textures. Our skilled craftsmen apply your selected finish with precision, enhancing the wood’s inherent beauty according to your preferences.

Step 8: Rigorous Quality Control

Before we deliver your one-of-a-kind live edge oak slabs, we conduct a comprehensive quality check. Our experts ensure that each piece meets our exacting standards for aesthetics, structural integrity, and customization. This final inspection guarantees that your slab is a work of art.

Step 9: Careful Packaging and Delivery

To ensure your live edge slab arrives in perfect condition, we take great care in packaging. We use the best materials to protect your purchase during transit. You can expect your finished product to be delivered to your door, ready to grace your home or project.